Electronicsfor Theatre & Live Performance

ReferenceExaminable

Numbers to know

Every number the course expects you to have, in class order. It is generated from the classes themselves, so it cannot drift from what you were actually taught. There is a five minute verbal quiz at the top of every class.

Drill these

Class 1 · What Electricity Does in a Theatre #

QuantityValue
Ohm's lawV = I × R
PowerP = V × I
Power in a resistanceP = I² × R
Mains voltage, Hong Kong and UK220–240 V RMS, 50 Hz
Mains voltage, North America120 V RMS, 60 Hz
Peak of a 230 V RMS sineabout 325 V
RMS to peak, sine wavemultiply by 1.414
Three phase to single phase ratio1.73 (√3)
Phase to phase on a 220 V systemabout 380 V
Current a 1 kW load draws at 230 Vabout 4.3 A
Current a 1 kW load draws at 120 Vabout 8.3 A
Typical domestic socket circuit13 A plug fuse, 20–32 A circuit breaker
Resistance of a good connectionunder 0.1 Ω
Voltage dangerous to a person, ACabove 50 V RMS
Voltage dangerous to a person, DCabove 120 V

Class 2 · Measure, Test, Prove #

QuantityValue
Typical multimeter input impedance, voltage mode10 MΩ
Typical multimeter resistance, current modeunder 1 Ω, plus the shunt
Continuity beep threshold, typicalunder 30–50 Ω
Good cable conductor, end to endunder 1 Ω
Good connection, resistanceunder 0.1 Ω
Suspect connection, resistanceabove 0.5 Ω
Dry skin, hand to hand10 kΩ to 100 kΩ
Damp or broken skin, hand to hand1 kΩ or less
Average-responding meter error on non-sine20–40 per cent, direction unpredictable
Loading error becomes significant when source isabove about 100 kΩ
Proving procedurelive, dead, live
Fresh alkaline AA cell1.5–1.6 V
Alkaline AA considered flatbelow 1.1 V under load
Meter fuse, typical current range200 mA fast blow, and 10 A

Class 3 · Components and Connectors #

QuantityValue
Silicon diode forward dropabout 0.7 V
Schottky diode forward dropabout 0.3 V
Red LED forward voltage1.8–2.2 V
Green or blue LED forward voltage3.0–3.4 V
Typical indicator LED current10–20 mA
LED series resistor formulaR = (V_supply − V_f) ÷ I
RC time constantτ = R × C
Charge reached in one time constant63 per cent
Time constants to be fully charged5
Standard resistor tolerance, gold band±5 per cent
Standard resistor tolerance, brown band±1 per cent
SMD marking 4724.7 kΩ
Common decoupling capacitor100 nF, at each chip
Relay coil flyback spike, unprotectedhundreds of volts
DMX connector5-pin XLR
Balanced audio connector3-pin XLR
Mains connector, lockingpowerCON or TRUE1
Socapex circuits per cable6

Class 4 · Soldering and Fabrication #

QuantityValue
Iron temperature, leaded solder340–370 °C
Iron temperature, lead-free370–400 °C
Leaded eutectic solder melting point183 °C
Lead-free (SAC305) melting point217–220 °C
Time on a typical joint2–4 seconds
Jacket strip length for XLRabout 25 mm
Maximum untwist at an RJ4513 mm
Minimum cable bend radius8 × cable diameter
XLR pin 1Screen
XLR pin 2Hot, positive
XLR pin 3Cold, negative
DMX 5-pin, pin 2Data minus
DMX 5-pin, pin 3Data plus
DMX cable impedance110 Ω
T568B first pairorange-white, orange
RJ45 pair on pins 3 and 6green-white, green
Acceptable joint resistanceunder 0.05 Ω

Class 5 · Loads, Switching and Isolation #

QuantityValue
Microcontroller pin current, safe maximumabout 20 mA
Relay operate time5–15 ms
Relay coil flyback spike, unprotectedhundreds of volts
Relay life, mechanicaltens of millions of operations
Relay DC derating from its AC ratingoften 20:1 or worse
Logic-level MOSFET gate threshold1–2 V, fully on by 4.5 V
Standard MOSFET gate threshold2–4 V, needs 10 V to be fully on
Typical power MOSFET R_DS(on)10–50 mΩ
MOSFET dissipationP = I² × R_DS(on)
Optocoupler isolation voltage2.5–5 kV
SSR forward drop while conducting1–1.5 V
Tungsten lamp inrush10–15 × running current
Switch-mode supply inrush20–100 A, 1–10 ms
Motor starting current5–8 × running current
Recommended sequencing intervalabout 1 second between groups

Class 6 · Build a Driver Board #

QuantityValue
Optocoupler LED series resistor, 5 V logic220 Ω
MOSFET gate series resistor100–220 Ω
Input and gate pull-down10 kΩ
Indicator LED resistor, 12 V1 kΩ
IRLZ44N R_DS(on)about 22 mΩ
IRLZ44N gate threshold1–2 V
PC817 isolation voltage5 kV
Board quiescent current, all channels offa few mA
Expected supply-terminal resistance, dead testtens of kΩ, rising
Expected control-to-load ground resistanceopen circuit
Expected gate-to-source resistanceabout 10 kΩ
Insulation test voltage500 V
Dissipation at 5 A through 22 mΩabout 0.55 W
Documented failure mode on signal lossoutputs off

Class 7 · Analogue Signal, Impedance and Grounding #

QuantityValue
Microphone level1–50 mV
Consumer line level−10 dBV, about 0.316 V
Professional line level+4 dBu, about 1.23 V
dBu reference0.775 V
dBV reference1 V
Voltage ratio for 6 dB2
Voltage ratio for 20 dB10
Impedance bridging ratioload at least 10 × source
Microphone source impedance150–600 Ω
Microphone preamp input impedance1.5–3 kΩ
Line input impedance10 kΩ or more
DI box instrument input impedanceabout 1 MΩ
Typical audio cable capacitanceabout 100 pF per metre
Good balanced input CMRR60–90 dB
Mains hum fundamental50 Hz, or 60 Hz
Chassis-to-chassis potential in a loopa few mV to a few hundred mV
XLR screen liftdisconnect pin 1 at the receiving end

Class 8 · Hum Hunting and Scope Work #

QuantityValue
Mains hum fundamental50 Hz or 60 Hz
Rectifier ripple frequency100 Hz or 120 Hz
Switch-mode supply switching frequency20 kHz to several hundred kHz
Scope probe attenuation, ×10 settingdivide by 10
Period of 50 Hz20 ms
Period of 1 kHz1 ms
Period of 100 Hz10 ms
Frequency from periodf = 1 ÷ T
Acceptable ripple on a 12 V railunder about 100 mV peak to peak
Scope ground clip potentialmains earth, always
Half-split searches for 16 items4 tests
Sequential search for 16 itemsup to 16 tests
Peak of 230 V RMSabout 325 V
Typical hum level worth chasinganything above −60 dB relative to programme

Class 9 · Data, Protocols and Networks #

QuantityValue
DMX512 bit rate250 kbit/s
DMX bit duration4 µs
DMX slot duration, with framing44 µs
DMX break, minimum92 µs
Mark after break, minimum12 µs
DMX start code, normal data0x00
Slots in one universe512
Full universe packet timeabout 22.7 ms
Full universe refresh rateabout 44 Hz
DMX cable impedance110 Ω
DMX terminator120 Ω across the data pair
Maximum devices per DMX run32
Maximum DMX run lengthabout 300 m
DMX connector5-pin XLR
MIDI bit rate31.25 kbit/s
sACN transportUDP multicast
Art-Net transportUDP, commonly broadcast
Signal velocity in copper cableabout two thirds the speed of light

Class 10 · Build and Break a Rig #

QuantityValue
Maximum devices on one DMX run32
Maximum DMX run lengthabout 300 m
DMX terminator120 Ω
Universes carried by one Cat5e cablemany, limited by bandwidth not connectors
Channels in a universe512
sACN default transportUDP multicast
Art-Net default transportUDP broadcast
Common Art-Net address range2.x.x.x or 10.x.x.x
Link speed indicating a damaged pair100 Mbit/s where 1 Gbit/s is expected
Half-split tests for 16 devices4
Time to find a fault with a correct drawingtypically under 2 minutes
Time to find the same fault without onetypically 10 minutes or more
Devices per active splitter outputup to 32, per output

Class 11 · Microcontrollers #

QuantityValue
Microcontroller pin current, safe maximumabout 20 mA
Typical pull-up or pull-down resistor10 kΩ
10-bit ADC range0–1023
12-bit ADC range0–4095
10-bit ADC step with a 5 V reference4.9 mV
Maximum recommended ADC source impedanceabout 10 kΩ
Switch bounce duration1–20 ms
Typical software debounce time20–50 ms
millis() overflow periodabout 49 days
PWM frequency, visible flicker belowabout 100 Hz
PWM frequency, audible whine band200 Hz – 20 kHz
PWM frequency for broadcast-safe lightingabove about 20 kHz
ATmega328 clock speed16 MHz
Duty cycle for half power50 per cent, but not half perceived brightness

Class 12 · Program a Prop #

QuantityValue
Power-up state, alwaysthe safe one, outputs off
DMX loss detection windowabout 1 second with no valid packet
Typical debounce time20–50 ms
Watchdog timeout, typical1–2 seconds
Reset actionone deliberate physical action, 2 second hold
Status indicator, idleone blink
Status indicator, faultrapid blinking
RS-485 receiver for DMXMAX485 or equivalent, isolated
PWM frequency for a stage lampabove 20 kHz if cameras are present
Sensor reading outside its physical rangetreat as a fault, go to SAFE
Loop pass time, targetunder 1 ms
Documentation sheetone side of A4, in the case

Class 13 · Sensors and Actuators #

QuantityValue
Voltage dividerV_out = V_in × R2 ÷ (R1 + R2)
Divider fixed resistor, rule of thumbgeometric mean of the sensor's range
Maximum ADC source impedanceabout 10 kΩ
LDR range, bright to darkabout 1 kΩ to 100 kΩ
Typical solenoid duty cycle rating25 per cent unless stated otherwise
Peak and hold, holding dutytypically 30–50 per cent
Hobby servo control pulse1.0–2.0 ms, repeated every 20 ms
Common stepper step angle1.8 degrees, so 200 steps per revolution
Quadrature encoder counts per detent4 edges
Debounce time, typical20–50 ms
Relay actuation delay5–15 ms
Ultrasonic sensor useful rangeabout 2 cm to 4 m
Safety contact wiringnormally closed, so a break reads as unsafe
Incremental encoder at power-upposition unknown, must be homed

Class 14 · Build a Triggered Effect #

QuantityValue
Chain latency for a tightly timed effectunder about 50 ms
Debounce contribution to latency20–50 ms
Network hop contribution5–50 ms
Relay actuation5–15 ms
Cycle test, minimum100 operations
Thermal test duration15 minutes at worst realistic duty
Interruption testpower cut at 3 different points in the cycle
Component temperature needing an explanationanything you cannot hold a finger on
Documentationone side of A4, in the case
Handover testa stranger operates it from the sheet alone
Trigger patternscue arms and sensor fires; either fires; both within a window
Power-up statesafe, outputs off, every time

Class 15 · Safety Systems and Fault-Finding #

QuantityValue
Perception threshold, 50 Hz AC0.5–2 mA
Let-go thresholdabout 10 mA
RCD trip threshold, personal protection30 mA
RCD trip timeunder 30 ms
Current likely to cause fibrillation50–100 mA
Body resistance, dry skin, hand to hand10 kΩ – 100 kΩ
Body resistance, damp or broken skin1 kΩ or less
Current at 230 V through 1 kΩ230 mA
Safe touch voltage, ACbelow 50 V RMS
Safe touch voltage, DCbelow 120 V
Typical plug fuse13 A, protecting the cable
Emergency stop wiringnormally closed, latching, dual channel, monitored
Locks required for isolationone per person working
Proving procedurelive, dead, live
Half-split tests for 16 points4
Escalate after30 minutes with no boundary established

Class 16 · Capstone and Fault-Finding Exam #

QuantityValue
Capstone weighting, the build25 per cent
Capstone weighting, the proof25 per cent
Capstone weighting, the documentation20 per cent
Capstone weighting, the fault exam30 per cent
Fault exam, systems3
Fault exam, time per system30 minutes
Documentation lengthone side of A4
Documentation points required10
Look-do-not-touch phasefirst 5 minutes
Escalate after30 minutes with no boundary established
Response to a safety issue in the examstop, isolate, report
Marks for a logged partial diagnosisabove an unlogged lucky find